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The Impact of Thickness on Thermoformed Products: Factors, Techniques, and Quality Testing

Flow diagram of the thermoforming process, showing plastic granules fed into an extruder, melted, cooled, and cut into sheets.

What are the reasons for the variation of thickness in products formed by the thermoforming process? Thermoforming is a flexible manufacturing technique that molds plastic films and sheets into various products, where thickness variation is crucial for both design and functionality. Material Selection and Thickness: The type of plastic used significantly impacts the thickness of […]

Thermoforming vs Thermosetting Plastics: Key Differences, Applications, and Benefits

A collection of thermoformed plastic containers in various shapes and sizes, including transparent, yellow, and white designs.

In the world of plastic products, thermoforming plastics and thermoset plastics play their own unique roles. Although they are both the cornerstone of plastic product manufacturing, they differ greatly in how they react to heat, application scenarios, and performance in everyday use. A solid understanding of these differences is critical for engineers, manufacturers, and product […]

Compression Moulding vs Thermoforming: Key Differences

Close-up view of a mechanical component in a thermoforming machine with two motors, metal rods, and black frame.

Compression Moulding vs Thermoforming: Key Differences Compression moulding involves placing a moulding material in an open, heated mould cavity. Pressure forces the material to contact all mould areas. Thermoset composites often serve as the primary material in this process. Prepreg materials, pre-mixed materials, and blanks are common choices. In contrast, thermoforming uses heated plastic sheets shaped by vacuum […]

How Thermoforming Cooling Systems Operate

A liquid cooling system with a dual-fan radiator, transparent coolant reservoir, pump, and blue tubing designed for electronic component heat management.

How Thermoforming Cooling Systems Operate Thermoforming involves shaping a heated thermoplastic sheet over a mould. The process relies heavily on energy, with the heating system consuming more than 70% of the energy requirement. Basic principles of thermoforming include heating, moulding, and cooling. Cooling plays a vital role in solidifying the formed sheet, ensuring product quality and integrity. […]

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