Distrito de Jinping

14 Changchun Rd, University Rd

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(+86)18025612076

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Thermoforming Machine FAQ | MESO Forming Solutions

Advanced Technology

Discover our cutting-edge thermoforming solutions with precision engineering, energy efficiency, and industry-leading automation for superior product quality.

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Customizable Solutions

Tailor-made thermoforming machines designed to meet your specific production requirements with flexible configurations and scalable options.

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Comprehensive technical support and after-sales service with 24/7 assistance, spare parts availability, and expert troubleshooting worldwide.

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General Questions

1.1 Are you a factory or a trading company?

We are a factory. Since 2001, our machines have been exported to more than 80 countries worldwide.

1.2 What is your warranty period?

Our professional QC department ensures every product's quality.

Warranty Policy: 13 months from the date of shipment.

Within the warranty period (excluding human factors), spare parts are repaired or replaced free of charge. After the warranty expires, the buyer only needs to cover the spare parts and shipping costs.

1.3 How to install the machine?

We will send our technicians to your factory for installation and operator training.

You are responsible for all related costs, including visa fees, round-trip air tickets, hotel accommodation, meals, and technician wages.

Technical Questions

2.1 Positive and Negative Pressure Thermoforming vs Negative Pressure Thermoforming

Positive and negative pressure thermoforming uses both positive and negative pressure simultaneously under controlled temperature.

Pressure from above (positive) and suction from below (negative) shape the thermoplastic material precisely.

Negative pressure thermoforming only uses vacuum suction from below, without pressure from above.

2.2 Main Applications & Advantages of Thermoforming Machines

Thermoforming machines are widely used in packaging, trays, disposable containers, and more.

They feature high efficiency, uniform heating, and stable forming quality.

Safety & Emergency

3.1 Common Problems and Solutions

  • Machine does not start: Check power connection, reverse wiring, or insufficient voltage.
  • Film not forming: Insufficient heating time or vacuum pressure.
  • Film rebound: Glue not solidified; extend heating or replace glue.
  • Film wrinkles: Check for blocked vacuum tubes or damaged quartz heating tubes.

3.2 Water Ripples and Bubbles — Causes & Solutions

Water ripples: Related to film production speed.

Bubbles: Caused by high sheet temperature, air infiltration, or mixed materials.

Check sheet quality carefully before use.

3.3 Safety Rules

  • Read the instruction manual carefully.
  • Keep the machine clean and grounded.
  • Do not open protective covers during operation.
  • Always cut off power when leaving the machine.

3.4 Emergency Handling

  • In case of fire, cut off power immediately and use a fire extinguisher.
  • If someone is injured, stop the machine and seek medical assistance.
  • Follow all emergency stop device instructions.

Material Knowledge

4.1 PP (Polypropylene)

  • Hard, flammable, heat-resistant up to 120°C.
  • Chemically stable and lightweight.
  • Suitable for containers of soy sauce, vinegar, etc.

4.2 PET (Polyethylene Terephthalate)

  • Transparent, impact-resistant, poor heat resistance (70°C max).
  • May release harmful substances at high temperature.
  • Common in soda drink bottles.

4.3 PS (Polystyrene)

  • Hard but brittle, softens above 80°C.
  • Flammable, used in instant noodle bowls and CD cases.

4.4 PLA (Polylactic Acid)

  • Non-toxic, biodegradable, environmentally friendly.
  • Good mechanical strength, heat resistance, transparency.
  • Expensive but sustainable.
  • Lifespan: 2–3 years.

Machine Operation

5.1 Daily Operation Procedures

Follow these steps for optimal machine operation:

  • Check power supply and safety devices before startup
  • Preheat machine to required temperature (typically 10-15 minutes)
  • Load material roll ensuring proper alignment
  • Set forming parameters based on material type and thickness
  • Run test cycles and adjust settings as needed
  • Monitor machine performance during operation
  • Perform quality checks on finished products
  • Clean machine surfaces after operation
  • Document production data and any issues encountered

5.2 Optimal Temperature Settings

Temperature settings vary by material:

  • PP (Polypropylene): 160-180°C
  • PET (Polyethylene Terephthalate): 120-140°C
  • PS (Polystyrene): 140-160°C
  • PLA (Polylactic Acid): 150-170°C
  • PVC (Polyvinyl Chloride): 130-150°C
  • HIPS (High Impact Polystyrene): 150-170°C

Always refer to material specifications and conduct test runs. Factors affecting temperature settings include material thickness, ambient temperature, and desired forming quality.

5.3 Material Feeding and Alignment

Proper material handling ensures consistent quality:

  • Ensure material rolls are stored in dry, temperature-controlled environment
  • Check for material defects before loading
  • Align material properly to prevent wrinkles and uneven forming
  • Maintain proper tension throughout the feeding system
  • Use guide systems to prevent material drift
  • Monitor material consumption and plan for timely roll changes

5.4 Quality Control During Operation

Maintain product quality through continuous monitoring:

  • Regularly inspect formed products for defects
  • Check dimensional accuracy with measuring tools
  • Monitor heating uniformity across the forming area
  • Verify vacuum/pressure system performance
  • Maintain consistent cycle times
  • Document any quality deviations and adjustments made

Maintenance & Service

6.1 Regular Maintenance Schedule

Follow this maintenance schedule for optimal performance:

Daily Maintenance:

  • Clean machine surfaces and remove debris
  • Check for unusual noises or vibrations
  • Inspect safety devices and emergency stops
  • Verify proper lubrication of moving parts
  • Check air pressure and vacuum systems

Weekly Maintenance:

  • Lubricate all moving parts and bearings
  • Inspect heating elements and thermocouples
  • Clean vacuum filters and check vacuum pumps
  • Verify proper alignment of mechanical components
  • Check electrical connections for tightness

Monthly Maintenance:

  • Calibrate temperature sensors and controllers
  • Inspect and clean electrical panels
  • Check drive belts and chains for wear
  • Verify proper operation of all sensors
  • Test emergency stop functionality

Quarterly Maintenance:

  • Comprehensive inspection of all systems
  • Replace worn components as needed
  • Update software and firmware if available
  • Perform thorough cleaning of all components
  • Document maintenance activities and findings

6.2 Common Replacement Parts

Keep these parts in stock for minimal downtime:

Sistema de calefacción:

  • Heating elements (ceramic, quartz, or infrared)
  • Thermocouples and temperature sensors
  • Insulation materials
  • Heating element holders and connectors

Vacuum System:

  • Vacuum pumps and motors
  • Vacuum seals and gaskets
  • Vacuum tubes and connectors
  • Filters and pressure regulators

Componentes eléctricos:

  • PLC controllers and modules
  • Sensors (proximity, photoelectric, temperature)
  • Relays and contactors
  • Fuses and circuit breakers
  • Power supplies and transformers

Mechanical Components:

  • Drive belts and chains
  • Bearings and bushings
  • Guide rails and linear motion components
  • Cutting blades and dies
  • Motors and gearboxes

Sistema de control:

  • Touchscreen displays
  • Control buttons and switches
  • Encoders and position sensors
  • Communication modules

6.3 Resolución de problemas comunes

Quick reference for common problems:

Heating Issues:

  • Uneven heating: Check heating element alignment and calibration
  • No heating: Verify power supply and element continuity
  • Temperature fluctuations: Check thermocouples and controllers

Forming Issues:

  • Poor detail definition: Adjust vacuum pressure and heating time
  • Material sticking: Check mold release and temperature settings
  • Inconsistent forming: Verify material quality and machine calibration

Mechanical Issues:

  • Unusual noises: Inspect bearings and moving parts
  • Alignment problems: Check guide systems and mechanical stops
  • Drive system issues: Verify belt tension and motor operation

6.4 Service and Support

Our comprehensive support services include:

  • 24/7 technical support hotline
  • Remote diagnostics and troubleshooting
  • On-site service visits by certified technicians
  • Training programs for operators and maintenance staff
  • Spare parts delivery within 24-48 hours
  • Preventive maintenance contracts
  • Machine performance optimization services
  • Software updates and upgrades

Production Efficiency

7.1 Maximizing Output Speed

Increase production efficiency with these tips:

Optimización de procesos:

  • Optimize heating and cooling cycles for specific materials
  • Implement quick mold change systems
  • Use multi-cavity molds for higher output
  • Automate material handling and part removal
  • Streamline workflow between stations

Material Management:

  • Use high-quality, consistent raw materials
  • Implement just-in-time material delivery
  • Standardize material specifications
  • Optimize material storage and handling
  • Reduce material changeover time

Equipment Optimization:

  • Regularly maintain and calibrate machine components
  • Upgrade to energy-efficient systems
  • Implement predictive maintenance programs
  • Use advanced control systems for better process control
  • Optimize machine layout for efficient workflow

Operator Training:

  • Train operators on efficient workflow procedures
  • Implement standardized operating procedures
  • Cross-train staff for flexibility
  • Encourage continuous improvement initiatives
  • Provide performance feedback and coaching

7.2 Material Waste Reduction

Reduce material waste and improve sustainability:

Design Optimization:

  • Optimize nesting of parts on material sheets
  • Use CAD/CAM software for efficient layout
  • Implement design for manufacturing principles
  • Reduce trim waste through better design
  • Use standardized material sizes when possible

Process Improvements:

  • Implement scrap recycling systems
  • Use precision cutting tools and regular maintenance
  • Optimize forming parameters to reduce rejects
  • Monitor material usage with automated tracking
  • Implement lean manufacturing principles

Selección de materiales:

  • Consider biodegradable materials like PLA for certain applications
  • Use recycled materials when appropriate
  • Select materials with better forming characteristics
  • Standardize material types to reduce complexity
  • Work with suppliers to optimize material specifications

Control de calidad:

  • Implement statistical process control
  • Use automated inspection systems
  • Establish clear quality standards
  • Train operators on defect recognition
  • Implement root cause analysis for rejects

7.3 Eficiencia energética

Reduce energy consumption and costs:

Sistema de calefacción:

  • Use energy-efficient heating elements
  • Implement proper insulation
  • Optimize heating cycles
  • Use zone heating for better control
  • Recover waste heat when possible

Machine Operation:

  • Implement automatic shutdown during idle periods
  • Use variable frequency drives for motors
  • Optimize machine sequencing
  • Maintain proper machine calibration
  • Use energy monitoring systems

Facility Management:

  • Optimize facility lighting and HVAC
  • Implement energy management systems
  • Use high-efficiency compressed air systems
  • Maintain proper facility temperature control
  • Conduct regular energy audits

Customization Options

8.1 Machine Size & Configuration

We offer various customization options:

Standard Sizes:

  • Small desktop models: 400x300mm to 600x400mm forming area
  • Medium industrial models: 800x600mm to 1200x800mm forming area
  • Large production models: 1500x1000mm to 2000x1500mm forming area
  • Custom sizes available based on specific requirements

Sistemas de calefacción:

  • Ceramic heating elements for uniform heating
  • Quartz heating for fast response times
  • Infrared heating for precise temperature control
  • Hybrid systems combining multiple technologies
  • Zone-controlled heating for complex parts

Automation Level:

  • Manual operation for prototyping and low volume
  • Semi-automatic with manual loading/unloading
  • Fully automatic with robotic part handling
  • Integrated production lines with multiple stations
  • Smart factories with IoT connectivity

Control Systems:

  • Basic PLC with simple interface
  • Advanced touchscreen with recipe storage
  • PC-based control with data logging
  • Remote monitoring and control capabilities
  • Integration with factory management systems

Special Features:

  • Multi-station rotary systems
  • In-line printing and decorating
  • Robotic part removal and stacking
  • Automated quality inspection
  • Climate control enclosures
  • Soundproofing for noise reduction

8.2 Mold & Tooling Options

Choose from various mold and tooling solutions:

Mold Materials:

  • Aluminum molds: Durable and precise for high-volume production
  • Composite molds: Cost-effective for prototyping and short runs
  • 3D printed molds: Quick turnaround for design validation
  • Steel molds: Maximum durability for abrasive materials
  • Copper alloys: Excellent heat transfer for complex parts

Mold Design:

  • Single cavity molds for large parts
  • Multi-cavity molds for small to medium parts
  • Family molds for multiple related parts
  • Stack molds for increased productivity
  • Quick-change mold systems

Cutting Systems:

  • Die-cutting: Traditional method for clean edges
  • Router cutting: CNC precision for complex shapes
  • Laser cutting: No-tooling method for prototypes
  • Waterjet cutting: Cold cutting for sensitive materials
  • Punch and die systems: High-speed production

Additional Tooling:

  • Trim fixtures and holding tools
  • Custom vacuum fixtures
  • Specialized handling equipment
  • Quality checking gauges
  • Maintenance and repair tools

8.3 Integration and Automation

Custom integration solutions for your production needs:

Manipulación de materiales:

  • Automatic roll loading and splicing
  • Web guiding and tension control
  • Scrap removal and recycling systems
  • Finished part conveying and stacking
  • Packaging and palletizing automation

Quality Systems:

  • Vision inspection systems
  • Dimensional measurement devices
  • Weight checking systems
  • Defect detection and sorting
  • Statistical quality monitoring

Factory Integration:

  • MES (Manufacturing Execution System) integration
  • ERP system connectivity
  • Production monitoring and reporting
  • Preventive maintenance scheduling
  • Inventory management integration
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